High recycling rate waste rubber disposal plant

Pyrolysis Plant

How is rubber recycled, let’s see the pyrolysis process of high recycling rate waste rubber disposal plant: First step, make the reactor rotate clockwise 0.4 per minute, put raw materials into reactor automatically, close the feeding door tightly.Second step, burn the fuel materials (like coal, wood, natural gas, oil etc) in the furnace. The reactor will be heated slowly. When the temperature reaches nearly 180℃, the oil gas will come out and then go to the cooling system and liquefying to oil. Some incondensable gas which can’t cool down will flow to furnace through a pipe which can be used to heat the reactor. In this way, you can save much more energy as you use energy for heating only in the first 2 hours. After the first 2 hours, the main fuel is gas. After pyrolysis, all the oil gas will come out from reactor, the temperature will fall down. Then make the rotate anticlockwise, carbon black discharging begins. Last step, when the temperature falls to 100℃, worker can open the reactor door and take steel out.

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High recycling rate waste rubber disposal plant working:
waste rubber disposal machine
High recycling rate waste rubber disposal plant

 
How is waste rubber  recycled, let’s see the pyrolysis process of high recycling rate waste rubber disposal plant:

First step, make the reactor rotate clockwise 0.4 per minute, put raw materials into reactor automatically, close the feeding door tightly.Second step, burn the fuel materials (like coal, wood, natural gas, oil etc) in the furnace. The reactor will be heated slowly. When the temperature reaches nearly 180℃, the oil gas will come out and then go to the cooling system and liquefying to oil. Some incondensable gas which can’t cool down will flow to furnace through a pipe which can be used to heat the reactor.
In this way, you can save much more energy as you use energy for heating only in the first 2 hours. After the first 2 hours, the main fuel is gas. After pyrolysis, all the oil gas will come out from reactor, the temperature will fall down. Then make the rotate anticlockwise, carbon black discharging begins. Last step, when the temperature falls to 100℃, worker can open the reactor door and take steel out.

Main Feature of high recycling rate waste rubber disposal plant:
1. 100% waste rubber recycling.
2. Environmental friendly: No chemical ingredients are used during processing. No soil, water and air pollution is observed during and after the process.
3. Generates lots of valuable products out of waste, all of the outlet products can be used as industrial raw materials with high value.
4. Apply the most advantage waste rubber recycling technology in the world.
5. The system creates an alternative source of energy to replace petroleum products and natural gas.
6. We supply machine with capacities of 5 ton /day to 10 ton/day.
Technical parameter of high recycling rate waste rubber disposal plant
No. Items Contents
1 Equipment type DY-1-6 DY-1-8 DY-1-10
2 Raw material Waste rubber Waste rubber Waste rubber
3 Structural form Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour Capacity 6 ton 8 ton 10 ton
5 Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton
6 Operating pressure Normal Normal Normal
7 Material of pyrolysis Reactor Q245R Q245R Q245R
8 Thickness of pyrolysis Reactor 16mm 16mm 16mm
9 Rotate speed of pyrolysis Reactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Total power 19KW 19KW 19KW
11 Mode of cooling Water cooling Water cooling Water cooling
12 Cooling area of condenser 100sqm 100sqm 100sqm
13 Kind of transmission Internal gear drive Internal gear drive Internal gear drive
14 Noise dB(A) ≤85 ≤85 ≤85
15 Size of Reactor(D×L) 2200×6000 2200×6600 2600×6600
16 Working form Intermittent operation Intermittent operation Intermittent operation
17 Delivery time 20days 20days 20days
18 Weight 27T 30T 35T

Prepared by customer about high recycling rate waste rubber disposal plant
No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 800kg/day
3 Natural gas(for choice) 100-150kg/day
4 Oil(for choice) 300-350kg/day
5 Electricity 244kwh/day
6 Water(recycled) 60㎥ /month
7 Total power 19kw
8 Land area 35m*15m

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Pyrolysis Plant plant video

Waste to oil product