Pyrolysis plastic recycling to oil distillation process plant

Plastic to diesel

Pyrolysis plastic recycling to oil distillation process plant

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1. Plastic recycling to oil
pyrolysis plant
Plastic recycling to oil pyrolysis paltn

DOING revolutionary pyrolsis technology can convert plastic to ultra-clean and ultra-high heating value furnace oil, the fuel oil can be used in Brick/ glass/ cement/ steel factory and boiler as fuel material.

The principle of plastic pyrolysis technology
pyrolysis process
Pyrolysis technology
 Plastic pyrolysis is a thermo decomposition of plastic polymer, since waste plastics are long chain polymers containing more than 50,000 carbon atoms attached to each other in a cross linked or straight chain.During high temperature processing, this long chain( C-50,000 to C-2,00,000) is broken down into smaller chain (C-1 to C-4 & C-5 to C-23). Among which, C5-C23 is oil got from long chain plastic polymer.

Working process of plastic recycling to oil

DOING waste plastic to oil pyrolysis plant is easy to operate, and meanwhile it is energy-saving, labor-saving and time-saving because of the application of automatic feeding and carbon discharging devices.

The whole working process can be described as follows:

plastic pyrolysis plant
 
Plastic recycling to oil pyrolysis plant

 
Open the feeding door ➩ Put waste plastic ➩ close the door ➩ start heating (heat the reactor by fuel material like coal, wood, natural gas or oil) ➩ collect oil (when the temperature reach around 150 degree , oil gas will come out, then go through the cooling system to liquid into oil) ➩ cooling reactor ➩ slagging(After oil finish coming out, wait a while for the reactor become cool, then take out carbon black)
Then you can start a new batch
General to say, it is a process of oil gas produced and then liquefied.


2. Plastic oil to  diesel fuel
oil distillation plant
Plastic oil to diesel distillation  process plant

Oil distillation process plant  can convert plastic oil to ultra-clean and ultra-high diesel. After furthering refining with DOING waste oil distillation machine, the waste plastic oil got from waste plastics is converted into plastic diesel used for generators, trucks, vans, ships,etc.

The principle of plastic distillation technology
distillaiton process plant
Distillation technology

Distillation is a thermodynamic separation process, it uses groups of mixed liquid or liquid solid in different boiling point, low boiling components evaporation, condensation and separation in unit operation in the process of the whole composition, is a combination of evaporation and condensation of two unit operation.

Working process of plastic oil to diesel

The whole working process can be described as follows:
pyrolysis plastic to distillation
Plastic oil to diesel  distillation proces plant
Pump waste plastic oil into reactor➩ close the reactor door ➩ start heating (indirect heating system makes the distillation fast and efficient and prolong the service life of reactor, the heating material can be wood, natural gas or oil) ➩ collect oil (when the temperature reach around 150 degree , oil gas will come out, then go through the cooling system to liquid into distillation oil) ➩ odor and color removal process ➩ get good quality distillation oil ➩slagging ( the residue can be discharged easily without waiting the reactor cool down )
Then you can start a new batch because the reactor still keep temperature, so you can saving heating energy.

General to say, it is a process of waste plastic distillation oil gas produced and then liquefied into the plastic diesel.

Technical data of Pyrolysis plastic recycling to oil distillation process plant
works


Technical parameter of  Pyrolysis plastic recycling to oil distillation process plant
Items Contents
Model DY-5t, DY-10t, DY-20t, DY-50t…
Raw material rubber oil, waste tire crude oil, plastic crude oil
Structure form Vertical (easy cleaning and maintenance)
Heating method Indirect heating to prolong the machine service life
Operating pressure Constant pressure
Heating material Coal, charcoal, fuel gas, fuel oil
Average out-put oil rate 95%
Material of reactor 4 reactor with different material
Thickness of reactor 18mm
Mode of cooling Recycled water cooling
Power in total 20 Kw
Service life average 7 years
Land area 180㎡



Pyrolysis plastic recycling to oil distillation process plant  application



The final diesel after refining can be used for tractors, trucks, ships and diesel oil generators etc.

diesel fuel oil
Diesel application

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