Fully automatic continuous waste tire pyrolysis plant

Continuous Pyrolysis Plant

In order to meet the demand of fully-automatic continuous waste tire pyrolysis plant by more and more customers, we spend more than 4 years’ time on the research and development of the continuous type waste tire pyrolysis plant. Now our c

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Product introduction of DOING fully automatic continuous waste tire pyrolysis plant
continuous waste tire pyrolysis plant
Fully automatic continuous waste tire pyrolysis plant

In order to meet the demand of fully-automatic continuous waste tire pyrolysis plant by more and more customers, we spend more than 4 years’ time on the
research and development of the continuous type waste tire pyrolysis plant. Now our continuous waste tire pyrolysis plant is ready and has accessed to the international market. Our 20T/D and 30T/D continuous tyre pyrolsis machines are most popular with customers. From the initial tire feeding to the final carbon black slagging, our continuous pyrolysis plant can realize the full-automatic working. One of the greatest advantages of our continuous tire pyrolysis plant is no need to stop for machine cooling down, and it can be operated continuously.

The general process for our continuous waste tire pyrolysis plant converting waste tire to fuel oil as follows:
a.Waste tire pretreatment before feeding it into our continuous waste tire pyrolysis plant.

As the photo shows, the ring cutter, tire strip cutter and black cutter work together to firstly remove the tire bead and cut the left tire into rubber blocks, and then use steel wire separator to separate the steel wire out of the tire bead. The rubber blocks and the bead after steel wire separating will be used as raw material for our continuous waste tire pyrolysis plant. The steel wire got from the tire bead can be packaged and sold directly.

b.Heating in advance to make the temperature of the pyrolysis reactor rise up to about 300℃,fuel can be oil or gas, the heating is indirect heating by hot air produced by burners.

c.Turn on the auto-feeder, small tire pieces loaded into reactor and pyrolysis begins; when reach certain temperature the gas oil is generated from the waste tire.
d.Oil gas generated and condensed into fuel oil to be stored, sync gas recycled and used as fuel during operation; at the same time, carbon black and steel wires in short also discharged from the auto-discharge system. The steel metal and carbon black separated automatically and stored.


continuous waste tire pyrolysis plant
Working process of fully automatic continuous waste tyre pyrolysis plant

 
Main feature of DOING fully automatic continuous waste tire pyrolysis plant
1.Fully automatic with low labour cost
Our conitnuous waste tire pyrolysis plant is controled by PLC system with automatic feeding and discharge system, which only need 1-2 worker for operating the PLC or computer is ok.
2.Fully pyrolysis for high oil output
Our continuous waste tire pyrolysis plant adopts mutiple reactor design which can make fully pyrolysis of waste tires, thus to get high oil output.
3.Big capacity
Also due to continuous feeding and discharge system, and unique mutiple reactor design, our fully automatic continuous waste tyre pyrolysis plant can process at least 10 tons waste tires per day, up to 100T/D.
4.Internal rotating for conitnuous operation
For external rotating system, you have to change the sealing material every three days, thus cannot achieve the real sense of continuous process. But our continuous waste tyre pyrolysis reactor adopts internal rotating method, which no need to worry about the sealing of the external rotating system.



 
Technical data of DOING fully automatic continuous waste tire pyrolysis plant

No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black
Application of fully automatic continuous waste tyre pyrolysis plant
continuous waste tire pyrolysis plant
Fuel oil application of fully automatic continuous waste tyre pyrolysis plant

NO Name Percentage(%) Usage
1 Tyre oil 40~45 * can be sold directly.
* can be as fuel.
2 Carbon black 30~35 * can be sold directly.
* Process into pellets used for industrial heating or make fine carbon by use carbon black refining  machine.
3 Steel wire 12~15 can be sold directly.
4 Sync gas 5 * can be recycled as auxiliary heating fuel
 

 

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Waste to oil product